Published on Tue Jan 18 2022 01:34:35 GMT+0000 (Coordinated Universal Time) by Alex

Fusion3 EDGE: A Deep Dive into Professional-Grade 3D Printing

The Fusion3 EDGE represents a compelling option in the professional 3D printer market, targeting engineers, designers, and manufacturers who demand reliability, performance, and material versatility. This article explores the EDGE’s features, provides practical usage tips, and evaluates its strengths to help you determine if it’s the right fit for your needs.

Detailed Specifications:

• Technology: Fused Filament Fabrication (FFF)
• Build Volume: 370mm x 370mm x 340mm (14.6” x 14.6” x 13.4”)
• Print Resolution: 50 - 200 microns (0.05 - 0.2 mm) layer height
• Print Speed: Up to 250mm/s (depending on material and settings)
• Nozzle Diameter: Standard 0.4mm (various sizes available)
• Heated Bed: Up to 150°C
• Enclosure: Fully enclosed and actively heated chamber (up to 70°C)
• Filament Diameter: 1.75mm
• Materials: ABS, ASA, PC, Nylon, Carbon Fiber Composites, Polycarbonate Blends, PETG, PLA, Flexible Filaments (TPU, TPE), and more.
• Connectivity: Ethernet, WiFi, USB
• Software: Simplify3D (license included)
• Frame: Welded steel frame
• Power Requirements: 110/220V
• Weight: 65 kg (143 lbs)
• Dimensions: 686 mm x 686 mm x 838 mm (27” x 27” x 33”)

Usage Tips for Optimal Performance:

1. Material Selection and Slicing: The EDGE’s strength lies in its material compatibility. However, proper slicing is crucial. Simplify3D, the included software, offers extensive customization options. Experiment with temperature settings, layer heights, and infill patterns to optimize prints for specific materials and applications. For example, when printing with ABS, ensure adequate bed adhesion (e.g., using ABS slurry or a suitable adhesive) and utilize the active chamber heating to prevent warping and cracking. Nylon benefits from drying the filament before printing and employing a high nozzle temperature.

2. Bed Leveling and Adhesion: Bed leveling is fundamental for print quality. The EDGE features an automated bed leveling system, but regular checks are still advised. A clean and properly prepared bed surface is also essential. Clean the bed with isopropyl alcohol before each print. Consider using BuildTak, PEI, or another suitable surface depending on the filament.

3. Temperature Control: The active chamber heating is a significant asset, particularly for temperature-sensitive materials. Experiment with chamber temperature settings to find the optimal balance between layer adhesion and dimensional accuracy. Too high a chamber temperature can soften layers, while too low can lead to warping.

4. Enclosure Management: Proper management of the enclosed environment is vital. Allow the chamber to reach the desired temperature before starting the print, especially when using materials prone to warping. Monitor the temperature throughout the printing process to maintain consistent conditions.

5. Filament Management: Proper filament storage is essential, especially for hygroscopic materials like nylon and PC. Use a filament dryer or airtight container with desiccant packs to prevent moisture absorption.

6. Support Structures: For complex geometries, support structures are often necessary. Experiment with different support types and densities in Simplify3D to minimize material waste and ease of removal. Breakaway supports can be beneficial for achieving clean surfaces on intricate parts.

7. Maintenance: Regular maintenance is critical for ensuring the long-term reliability of the EDGE. Clean the nozzle regularly, lubricate the guide rods, and inspect the belts for wear and tear. Following the manufacturer’s recommended maintenance schedule will help prevent issues and prolong the printer’s lifespan.

8. Software Familiarity: Take the time to learn Simplify3D thoroughly. Its advanced features, such as variable layer height and customized support structures, can significantly enhance print quality and material utilization. Explore the available tutorials and documentation to maximize your proficiency with the software.

Fusion3 EDGE: Detailed Evaluation (Out of 10)

• Print Quality: 9/10 - The EDGE delivers consistently high-quality prints with excellent detail and surface finish when properly tuned.
• Build Volume: 8/10 - The build volume is generous, suitable for a wide range of parts and prototypes.
• Printing Speed: 7/10 - While capable of high speeds, optimal print quality often requires sacrificing some speed.
• Material Compatibility: 10/10 - This is a key strength. The EDGE handles a vast array of materials with ease.
• Bed Adhesion & Leveling: 9/10 - The automated leveling system combined with a heated bed makes for reliable adhesion.
• Reliability: 9/10 - The robust construction and high-quality components contribute to excellent reliability.
• Ease of Use: 7/10 - Requires some technical knowledge, but Simplify3D simplifies the slicing process.
• Firmware and Software: 8/10 - Simplify3D is powerful and versatile, though it has a learning curve.
• Connectivity Options: 9/10 - Offers a comprehensive range of connectivity options.
• Build Quality & Durability: 10/10 - The welded steel frame and high-quality components ensure exceptional durability.
• Noise Level: 6/10 - The enclosed design helps dampen the noise, but it’s not completely silent.
• Maintenance Requirements: 7/10 - Requires regular maintenance, but it’s relatively straightforward.
• Customer Support: 8/10 - Fusion3 is known for its responsive and helpful customer support.
• Upgradeability: 7/10 - Offers some upgrade options, but not as extensive as some open-source platforms.
• Price to Performance Ratio: 8/10 - A good value, especially considering the material versatility and reliability.

Average Score: 8.27/10

Conclusion:

The Fusion3 EDGE is a capable and versatile 3D printer that stands out for its material compatibility, build quality, and reliability. While it demands some technical expertise and careful tuning, the results are well worth the effort for users who require professional-grade performance. It’s a solid investment for engineers, designers, and manufacturers seeking a dependable and versatile 3D printing solution.

Written by Alex